Soft Material
Die Cutting

Accu-Shape Die Cutting offers many different types of die cutting including Pressing, Kiss Cutting, Rotary Die, and Slitting; all producing specific shape cuts into a sheet or roll of material. A press is used to push a work piece against the die (or fixed blade), whereas other process can yield partially cut materials. We can cut any non-metallic material creating: carpets, films, packaging, gaskets, flexible magnets, and much more.

Some of the advantages of die cutting are accuracy, speed, cost and a limited amount of waste. Die cutting provides uniformity across all of the parts reducing waste and increasing quality as compared to other methods. The speed of die cutting is unmatched by any other process as multiple parts can be cut at once in much faster succession.

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Die Cutting Materials

Cardboard/Fiberboard

Accu-Shape Die Cutting processes corrugated cardboard, softboard, single face board, and single, double, & triple wall board; from low weight to heavy-duty paper of various strengths.

Cardboard:

Cardboard is one of the most common materials processed with die cutting. Accu-Shape Die Cutting processes corrugated cardboard, hardboard, single face board, and single, double, & triple wall board; from low weight to heavy-duty paper of various strengths. We can process a simple arrangement of a single thick sheet of paper to complex configurations featuring multiple corrugated and un-corrugated layers.

Applications:

  • Automotive Inserts
  • Seat Back Stiffeners
  • Cargo and Truck Liner Components

Rubber

Processing rubber gaskets with die cutting is the most efficient and cost effective method.

Rubber:

Processing rubber gaskets with die cutting is the most efficient and cost effective way to create gaskets. Gaskets are a mechanical seal which fills the space between two or more surfaces. Accu-Shape Die Cutting has the capability to cut many different designs based on industrial usage, budget, chemical contact and physical parameters:

  • Individual Gaskets
  • Neoprene Gaskets
  • Nitrile Gaskets
  • Silicone Gaskets
  • Many Other Gaskets

Plastic

Accu-Shape Die Cutting can die cut plastic from flat stock in almost any shape, which allow us to produce flat items for many industrial applications..

Plastic:

Plastic is very versatile, used in a multitude of industries, and Accu-Shape Die Cutting can die cut it from flat stock in almost any shape. This allows us to produce flat items for many industrial applications such as: plastic bags, plastic extrusions, plastic letters, plastic stiffeners, plastic shapes, plastic hold downs, and much more.

Applications:

  • Plastic Letters
  • Plastic Stiffeners
  • Plastic Shapes
  • Plastic Hold Downs

Fabrics

Accu-Shape Die Cutting can process fabrics of many types and styles.

Fabrics:

Fabric is used for many different applications. Accu-Shape Die Cutting can process fabrics of many varieties with widths up to 80". Fabric comes in many different forms and is used for many different applications including:

  • Automotive Seating
  • Stadium Seating
  • Automotive Door Panels
  • Automotive Consoles

Foam

Accu-Shape Die Cutting utilizes a wide variety of equipment to process foam allowing for many different shapes and sizes to be cut.

Foam:

Foam products come in many different shapes and sizes. Accu-Shape Die Cutting utilizes a wide variety of equipment to process foam allowing for many different forms to be cut. Foam sheets and roles are the most common items cut with steel rule dies and benefit from the accuracy of die cutting.

Applications:

ASTM F104 Materials

  • Paper Gasketing
  • Treated Paper (glue/glycerin)
  • Low Temperature Materials
  • Medium Temperature Materials
  • High Temperature Materials
  • Silicone Rubber (foam and solid)
  • Coolant Resistant Materials
  • Transmission Fluid Resistant Materials
  • Cork Materials
  • many more...

Accu-Shape Die Cutting is capable of producing nonmetallic gaskets that adhere to ASTM F104 standards. Our variety of steel rule die cut presses operate with speed and precision to produce the highest quality gaskets available.

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Serving the Die Cutting Industry since 1998

Today’s competitive market, Accu-Shape Die Cutting's responsive service and customer support is our top priority. At Accu-Shape Die Cutting, we are always looking for new and innovative ways to meet our customer’s needs. We work with our customer to cut costs and improve their bottom line.

Whether you have applications that are simple or complex, hard or soft, thick or thin, with or without adhesive backings, Accu-Shape Die Cutting has the technology and the capabilities to produce the highest quality die-cut parts from a wide variety of non-metallic and non-hazardous materials to meet your application’s performance requirements.

Case Studies

Energy Efficient Pet Doors

Accu-Shape Die Cutting and Access Magnetics have teamed up to create the world’s best pet doors. With our precise die cutting capabilities we were able to […]

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Our Purchasing or Yours – Guaranteed Yield

All companies strive to keep their operating costs down. At Accu-Shape we take pride in running a lean operation and holding down operating costs, passing savings to […]

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Accu-Shape Delivers High Yield Laminating Saving Time and Money

When it comes to adhesive laminating, it’s not unusual to have materials come in differing sizes. At times the foam is 54 inches wide, and the […]

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Accu-Shape’s Flexibility Prevents a Line-down at Chrysler

A large multi-national die-cutting business contacted us in regards to a program contract for the new Jeep Wrangler. The final design for their part wasn’t going to […]

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Accu-Shape Die Cutting

Accu-Shape Die Cutting

Please submit your Die-Cutting requirements and one of our specialists will contact you!

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