As reported by Ultrafab in their article “What Are Die Cut Gaskets?“, die cut gaskets play a crucial role in creating a seal between two different surfaces by filling imperfections and solving potential design defects. These gaskets are vital across a wide range of industries, including controls, valves, bearings, pumps, electrical, lighting, electronics, agriculture, irrigation, commercial applications, pools, spas, automotive, plumbing, medical, and OEM.
Leveraging the power of die-cut gaskets meets the diverse needs of clients. Die-cut gaskets are manufactured using precise processes, similar to cookie cutting, where a shaped knife (or die) cuts into a sheet of gasket material. This method ensures tight tolerances and exacting standards to produce identical sealing solutions.
Industry Applications
Die cut gaskets are versatile and can be used in various applications such as:
- Controls, Valves, Bearings, Pumps
- Electrical, Lighting, Electronics
- Agriculture, Irrigation
- Commercial
- Pools, Spas
- Automotive
- Plumbing
- Medical
- OEM
Material Selection
Selecting the right material for a die cut gasket is essential. Considerations include exposure to high temperatures, application pressure, chemical compatibility, and specific application requirements. Materials for die cut gaskets include:
- Compressed sheet gaskets
- Cloth inserted gaskets
- Fabric, Paper, Felt
- Adhesive backed material, Air filter, Chipboard, Cloth, Textile, Corrugated, Electrical / Electronic, Insulation, Fiberglass / Fiber, Film, Fishpaper, Foil, Industrial, Medical, Neoprene, Non-metallic, Plastics, Vinyl, Compressed sheet, Viton, Flexible graphite, Ethylene propylene, Nitrile, Sheet stock, Cork
Types of Die Cut Gaskets
Die cut gaskets come in various types, each suited for specific applications:
- Rubber Gaskets: Ideal for sealing water.
- Metal Gaskets: Includes ring joints, camprofile, and metal jacketed gaskets.
- Spiral Wound Gaskets: Suitable for high temperature and high pressure applications.
- Compressed Sheet Gaskets / PTFE / Fiber Reinforced / Flexible Graphite: Suitable for low-medium pressure applications.
Manufacturing Processes
Die cut gaskets are made using several processes depending on the specifications and budget:
- Flatbed Die Cutting
- Rotary Die Cutting
- Water Jet Cutting
- Flash Cutting
- Stamping
Click here to learn more about Accushape Die Cutting products and capabilities.
Article with all rights reserved, courtesy of ultrafab.com
