As reported by IQS Directory in their article “Types of Kiss Cutting Dies,” kiss cutting is a vital process in the printing industry, particularly for label production. This technique involves reducing the pressure on the cutting press to partially cut into the printed sheet without cutting through it entirely. Kiss cutting dies and standard cutting dies share similarities, with minor yet crucial differences in their design and application.
The use of various types of kiss cutting dies ensures precision and efficiency in operations. The key types of kiss cutting dies include:
- Steel Rule Dies: These dies are made by cutting slots into a rigid surface such as wood laminate, aluminum, rayform, acrylic, or Lexan. The slots, typically cut by laser, define the form of the design to be cut. A thin steel strip, known as a rule, is inserted into the slot and protrudes above the base surface to the desired cutting depth. The sharpened edge of the strip allows for effective cutting or piercing of the material.
- Thermal Dies: Known for their excellent precision and ability to produce complex patterns, thermal dies are made from chemically etched magnesium plates. These dies are often used for graphic marking and kiss cutting of vinyl. They come in various sizes and thicknesses and feature a photosensitive emulsion coating on one side.
- Rotary Dies: Rotary dies come in flexible and solid forms and are shaped like cylinders. Flexible rotary dies are made of metal sheets with the cutting image engraved on them, making them less expensive and easier to produce. However, they have a shorter lifespan and are less durable. Solid rotary dies, on the other hand, are more durable and suitable for long runs, making deeper cuts with higher blade designs. These dies are ideal for extensive use and have a longer die life.
Expertise in utilizing these diverse types of kiss cutting dies ensures high-quality, precise cuts, enhancing the overall efficiency and performance of manufacturing processes. By employing the right type of die for each application, specific needs of clients across various industries are met.
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Article with all rights reserved, courtesy of iqsdirectory.com